Chinese Electrics

Please use this as a guide, I have not proof tested all of it yet.

Section II.  Electric Started Version and Connection diagram

1. Electric starting system consists of Starter, Generator, Voltage Regulator, Battery and Circuit key switch.

1. 1 Starter: QD1332 type starter with a rated capacity of 2.0kW and a voltage of 12V The starter is of short rated operation design, with a
battery as its power supply, and is fitted with a solenoid operated switch and an one way clutch. When it is connected to power supply, since
the function of solenoid — operated switch, the pinion will be pushed out and engage with the ring gear on the flywheel, thus the engine will
start running up. The clearance between the end surface of the starter pinion and the end surface of ring gear on the flywheel is 3.5~5mm,
which can be adjusted by the use of insulating packing.

1.2 Generator: A SFF150 type flywheel generator is adopted for S195M engine, with a rated capacity of 150W, a voltage of 12V.Regulator
KZT-12D type voltage regulator It converts AC into DC for the charging of battery. The function of it is to limit the voltage at 14V.

1.3 A JFZ1211ZN type integral AC generator is adopted s1100BNM engine, with a rated capacity of 200W, a voltage of 14V,a speed range of
1300～3500r/min. with silicon

diode and electronic regulator (model JF 1401 or other type ),it converts AC into DC for the change of battery.

1.4 Battery: 6 — QA —90AH type battery (self — provided) for staring use with a capacity of 150 Ah, a rated voltage of 12V.

1.5 Circuit key switch: JK 424 type ignition key switch with four positions:

(1) Initial position “0”, (cut off the power).

(2) Position“1”，（turn the key clockwise）.

(3) Position“2”,(continue to turn the key clockwise).

The key will turn back to position“Ⅰ”automatically.

(4) Position“3”, (turn the key anticlockwise from position “0”)
 

Section Ⅲ. Operation of electric starting system

1.       Check before operation

(1)       Check all the wiring connections for tightness.

(2)       Check to see if there is a clearance of 3.5~5mm between the two end surfaces of starter pinion and the ring gear.

(3)       Check to see if the key switch is at “0” position.

2.  Starting

(1)   Insert the key into the JK424 switch and turn it to “1” position , putting the battery in the main circuit. Then turn the key to “2” position, the starter pinion will engage the ring gear to rotate the flywheel. In most cases, the engine will start running and the lamp will light up in about a second. After starting, the key will shift back to “1” position immediately, and the starter pinion will draw back of itself,. Once the engine starts running normally, turn the key to “3” position to charge the battery. After this, the indicator of ammeter shall rotate counter clockwise and point to “+”.

3.  Precautions

(1)          Each starting operation must not last over 5seconds. The interval between two consecutive starting operations shall be at least 2 minutes. Otherwise , the

starter will be burnt out and damaged.

(2)          It is forbidden to turn the key to “Ⅱ” position during the running of the engine to prevent the starter pinion and the ring gear from being damaged due to their collision.

(3)          Turn the key back to “0” position and take it out after stopping the engine. If the engine is to be put out of service for a long time, it is advisable to disconnect the wires form the battery to prevent the generator and regulator from being burnt out.

(4)          In case of failing to start the engine on several consecutive times, it is recommended to check the engine and electric system following the procedures mentioned in operation manuals for engine and electric system or consult the professional for maintenance.